Eagle Medical engineers full-spectrum sterile barrier systems tailored to protect even the most complex devices, with form factors and materials optimized for sterility, speed-to-market, and regulatory confidence.
Custom pouch systems built in-house for agility, precision, and performance, offering industry-leading turnaround times without compromising compliance.
Chevron and straight-edge configurations for varied device geometries
Custom-size pouches produced in-house for fast turnaround
Multi-layer laminate construction for optimized barrier performance
Transparent or opaque films to meet labeling, traceability, or privacy needs
Single and double barrier options validated for sterility and durability
Engineered for breathability, seal integrity, and sterilization compatibility, Eagle’s lidstock solutions pair seamlessly with pouches and trays for validated, high-performance sterile barrier systems.
High-performance, breathable barrier lids engineered for compatibility with sterilization methods including EtO, HPGP, and Gamma
Adhesive-laminated or coextruded options with peelable or non-peelable seal characteristics
Compatible with indicator printing and high-speed heat-sealing systems
Custom-sized and fabricated in-house with lead times under 3 weeks in many cases
A smart, sustainable alternative to thermoformed trays, our in house manufactured backer cards are lightweight and customizable, click here to learn more.
Our material stack-ups are carefully selected and tested to support real-world durability, sterilization compatibility, and long shelf life.
Polyethylene and polypropylene base films with puncture resistance
Nylon and polyester layers for strength and flexibility
EVOH and aluminum oxide coatings for moisture and oxygen barrier protection
Medical-grade adhesives, sealants, and coatings designed for sterilization
Fully traceable sourcing and batch-level documentation
Eagle’s packaging systems are engineered for multi-modality sterilization readiness:
EtO: Permeable pouch and lidstock materials with validated off-gassing profiles
HPGP: Optimized pairings for sensitive devices sterilized using vaporized hydrogen peroxide
Gamma & E-Beam: Radiation-stable formulations that resist degradation
Steam (Autoclave): Available for select material stacks when required
Ships flat and stacks densely to reduce shipping emissions and storage costs
Compatible with widely available recycling streams
Produced in a single manufacturing step for lower energy consumption
Eliminates excess plastic without sacrificing sterile barrier integrity